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Posts Tagged ‘nuvinci’

Of Hubs and Gears and Things

Thursday, July 28th, 2011 by Mick Allan

So I’ve never really been a fan of hub gears. My earliest encounters were with Sturmey Archer 3 speeds. My mum’s Raleigh Twenty had one which would, when you least expected it, drop out of second into neutral until the pain in my groin eventually prompted me to learn how to adjust it. When I started into the trade the only bikes which featured them were those at the utilitarian end of the shop. They made sense on Bromptons, which were then very few and far between, and other folders, shoppers and roadsters. But I was into Mountain Bikes and Road Bikes and Human Powered Vehicles, and competition and lightness. So the inability to remove and replace a wheel in a few minutes was, and remained, my #1 objection to internal hub gears.

Sturmey guts

And this is still my main objection. I believe that working on bikes should be as easy and straightforward as possible. Removing the rear wheel from a derailleur bike is a matter of unhooking the brakes, opening up the quick release lever and banging it out. An experienced mechanic can do it in the time than it took to read that last sentence. The removal of a hub-gear equipped wheel on the other hand requires spanners. And a great deal more time. Add in the complexity of the stuff which often accompanies a hub-gear such as hub brakes, a fully enclosed chain case, chain-tugs, skirt guards and a job which might take five minutes on a derallieur bike can stretch to half a morning. Dutch cycle mechanics often replace a rear tube without touching the RH side of the wheel – by bending the frame away far enough to get the old tube out and the new one in. There’s even a tool for it. But it’s not a technique that many UK mechanics are familiar with.

So I’ve always avoided them. But I’ve had my coaster equipped one speed cruiser for a while – which has no quick releases. Then my Africa bike came along with a 1 spd coaster which I swapped out for a 3 spd to save my knees – so step by step I found myself the proud owner of a hub geared bike. It kinda snuck up on me.

rohloff gutsMy big objection – the time it takes to replace a tube – has been rendered irrelevant by modern technology. I now run puncture ‘proof’ tyres on all my bikes and augment their abilities with a dose of Stan’s No Tubes sealant. So I never get punctures. So I rarely need to remove a wheel. So there. Objection over-ruled.

Her Indoors has a tandem equipped with the awesome and legendary Rohloff 14 spd hub, which is faultless in operation. Pictured here > With all the engineering precision of a Swiss watch, it’s impossible – even for a died-in-the-wool de-railer head like me – not to be impressed.

And then I got to test riding a prototype Nijland Cargo/Kids Box trike with a new Sturmey Archer 5 spd. Get this: it’s a 5 spd in the usual way, controlled by a Grip Shift style rotating shifter. And it has a coaster brake. Oh, and it has reverse. Reverse! There are few applications for such a hub so hats off to SA for making it. What a difference a backwards gear makes when manoeuvring a big rig like the Nijland trike. Three-point turns become second nature. It makes life so much easier. No more jumping off to push it to and fro in a tight spot. Just pedal backwards and backwards it goes. Magic. I think it’ll become the #1 hub for makers of cargo trikes.

Sturmey Archer five speed with coater and reverse

So that was awesome.

Then we got our new family vee-hicle, the big blue bakfeits you’ve seen on these pages. Which came fitted with its original Shimano Nexus 4. I mentioned before how much use and abuse this machine has shrugged off, so credit must go to the humble Nexus which hasn’t skipped a beat in all that time. I ran it for a week or so until the NuVinci was ready and, frankly, it made me wonder why I was changing it. Four speeds doesn’t sound like enough for a bike weighing as much as my granny in her nighty. But it worked. It didn’t have a very low low, or a very high high but those four gears did the job.

NuVinci hub

And so, with the installation of the awesome lump of technology that is the Fallbrook Industries NuVinci CVT I’m kind of surprised to find myself on the other side of the fence as a fully fledged convert to hub gears. My objection – that it takes an age to swap a rear wheel – has been countered by the near total elimination of the need to replace a wheel by advances in tyre puncture resistance technology.

And what a hub it is. OMG as they say. As Rob did rote about in his recent review The NuVinci is a stepless, or continuously variable, transmission. There are no ‘gears’ but a range of ratios with no steps. Imagine the gears on your current bike as a flight of stairs – 3/7/21/30 – however many, and you change from one gear, or step, to the other in a jump. The NuVinci is a slope. Where your top and bottom gears are separated by a number of steps the NuVinci has no increments. It has infinity number of gears.

The manufacturers of regular bicycle transmissions work very hard to provide as many gears as they can and to make the shifting between those gears as smooth as possible, but there are always steps. Which means that an awful lot of the time you are in a gear which is less than optimal. Such a feeling is most noticable when pedaling a bike with three gears, when you’ve pedalled the bike up to speed and now find yourself riding just a bit too fast for second to be comfortable and not quite fast enough to want to shift into third. I’ve had this article in mind for a couple of weeks now and so i’ve been concentrating pretty hard on how the NV hub works in the real world, how it feels through the pedals. What I’ve discovered is that I change ‘gear’ almost constantly. A change of tack into the wind, a slight rise or drop in the road and I shift to compensate. On a second by second basis I can be in the optimal ratio for the conditions. Really amazing. I sometimes shift between one leg stroke and the next!

It’s not until you ride one of these hubs for a bit that you really get your head around the thing. I’m sure that this is the path down which we will find an effective automatic transmission. I also think it will work extremely well when combined with electric assist, and probably on Down Hill bikes too. In fact it’s so easy to use I think it would be perfect for ‘everyday’ bikes, for the kind of people who don’t want to think about gears at all.

I don’t think the industry has embraced this hub as well as it might. This is a system which is efficient, easy to use and bombproof. I suspect that they are deeply suspicious of it. Perhaps because it’s not made by SRAM or Sturmey or Shimano it’s out of the industries’ comfort zone. Who knows?

But my god, this is the future.

My only grumbles are that it weighs half a ton (though, to be fair, modern versions are lighter) and occasionally, after a second or two of free-wheeling it has a funny habit of dropping into ‘neutral’.

Oh well. Some things never change!

I am very grateful to Warlands Cycles of Oxford for the supply of the hub

and to Cycle heaven of York for building it into a wheel.

Two Weeks With a Box Bike

Friday, July 8th, 2011 by Mick Allan

I thought I’d give it a couple of weeks before I started gushing about it. So here goes.

OMG. It’s brilliant.

It’s a testament to the builder that this machine has survived so long and still works – it spent a decade in the Get Cycling fleet. In and out of vans, usually with several bikes piled on top of it, or strapped to a trailer spending countless hours hurtling around the country in the pishing rain. To say nothing of the abuse it suffered when it got to where it was going, riding round and round in circles in a muddy field or dusty school yard in-between crashes. I exaggerate for comic effect but it’s not too far from the truth. Roadshow bikes do have hard lives. The original box was crushed by the over enthusiastic use of a cargo strap – and replaced by a monstrosity which weighs twice as much as the original. Why it needed to be quite so ‘well built’ escapes me since the original lasted a decade. But hey. The frame had a re-weld a couple of years ago when a crack was discovered in one of the box’s steel stays. And that’s about it. It ran and ran and ran, got a strip down and a rebuild, powder coated. And then the business changed and they stopped using it.

So now it’s mine!

box bike on bridge

The first thing I did was replace the rear wheel (a Nexus 4) for the one I had recently built for the Africa Bike (featuring the awesome Fallbrook Industries NuVinci CV hub). Actually, the Nexus has been brilliant, never skipped a beat, but the NuVinci is an awesome thing. A more in-depth review of which will follow shortly.

The original centre stand needs a bit of work to stop it falling down at the slightest bump. So I lashed it up with a bungee and fitted a nice Swiss two legged stand that’s been knocking around the spare parts bin in search of a bike for several years. And in a flash of mild inspiration I fitted a regular one-legged kick stand to the side of the box. God I’m good. Now I have a bike with three stands – there can’t be many of them about!

blue box bike on bridge

I take two of the kids (10 and 4) to school in it, transport shopping, bales of straw and compost hither and thither. It’s become my everyday bike of choice, though that may wear off in time… I went to town with the 10 yr old and her cousin on Saturday, bought half a ton of M&S’s finest and weaved our way home through the herds of tourists. It didn’t skip a beat. Brilliant. Brilliant. Brilliant. I love it.

I fitted a Peregrine front tyre (again, one of those odd components I’ve had for years, almost as if it’s been waiting for this bike to come along…) and squirted some Stan’s into both tubes for some comprehensive insurance against flats. And a dynamo and a halogen lamp – I just need to wire them together. Next up: A set of handcrafted wooden mudguards is winging their way from Israel. I want to upgrade the chainset, front brake and possibly add a rim brake to the rear. A new rear tyre would be nice – the Bonty which came on it is looking weary. And long term – a lecky front wheel would be nice.

But the main thing is, of course, that box. The very thing which defines this bike. Built by a cack-handed monkey and bolted on squint. The new box shall be a masterpiece. The trouble is, I can’t decide what to make it from. A little more research is required… Tropical hardwood? Marine ply?

Carbon fibre composite honeycomb laminate…?

big blue box bike on bridge

brilliant blue box bike on bridge

blue bakfeits

Blue box bike back end

There’s a lot going on in this last pic: note the twin legged stand, the hub mounted Shimano ‘M’ brake, those awesome dropouts with integrated chain tensioners, the magnificent NuVinci hub in all its glory – drilled for lightness (snigger!) and the bolt-on/strap-on V brake mounting plate. Rear rack – at least some of it – is welded to the frame so is plenty strong enough to carry a whole human.

NuVinci CVT review

Tuesday, June 28th, 2011 by Mick Allan

Just as I get my Old NuVinci hub laced into a wheel and one step closer to actually bolting it to a bike comes a communication from Rob off of Really useful Bikes in Brizzol. He’s written about his experiences with the New NuVinci CVT (continuously variable hub) hub. By way of comparison here’s his review – my review of the old hub which it replaces will be along ’shortly’….

Guest Post By Rob of Really Useful Bikes.

On the road with the Fallbrook Industries NuVinci N360 CVT hub.

It’s a novelty, at least the fact that the N360 hub uses the same technology in tractors, electric vehicles and utility class wind turbines is a novelty, you can’t say that about a Shimano Alfine or Sturmey Archer hub.

But does this unusual hub attract the right attention, spark your interest or send the winds of change whistling around the world of the bicycle?

The N360 Its been around since 2007 in its N170 guise, but the N360 is a new beast, lighter (30%), smaller (17% in diameter) and now with an inboard version of the same ‘click box’, it is easier to install, it shifts better under load and has a more intuitive shifter. The N360 shifter is a curio and always gets a reaction, if you are used to clicking up and down the numbers on your  gear shifter, then the little figure on his orange bike depicted on the N360 twist shift might provoke a quizzical look, but when the little fella is riding up an orange hill he (or she) is indicating a lower ratio is engaged. Then when you hit the flat and as you shift in tune with your cadence and road speed he (or she) begins to look as if he is cycling on a flat road…. just as you are..… It makes 1- 11 a little old school. The natty smooth shifting changer though can be regarded as a nice amusing gear shifting aid, but what’s it like to ride…?

First impressions are that when you change gear by twisting the grip, that nothing is happening, no noise or jolting, but then you realise that your legs are moving at a different speed. It’s odd but very intuitive, you really can find the right cadence for your situation. This is where the continuously variable bit of the CVT come into play, there are no steps in gearing because there are no ‘gears’. You have infinite number of ratios between the N360’s 360% range. So there are no jolts, no extra effort to get back to speed when changing into the wind, just smooth adjustments and a wide range of ratios.

The 360% range is a good feature too. Compare that to 318% for a typical road compact setup, or 308% for the Alfine or Nexus 8 speed and you can see is a favourable range of ratios, it’s beaten by the Alfine 11’s 409% and the Rohloff’s 526% but a similar price tag to the Alfine 11 yet different riding experience surely make the Nuvinci N360 a serious contender when choosing an internal hub gear.

Choosing between an Alfine 11 and a Nuvinci will be a very subjective thing, riding style, fashion and old habits may make up a riders mind, the Alfine is arguably a sexier looker, but the fact that the Nuvinci’s internals are sealed for life, and not subject to the stresses that cogs can be subjected to that fact alone might swing it for some.

The fact that we have been talking about what it does, how it works and not how it  looks typifies the N360, it’s not a glamour puss, it looks neat, but it’s not a technical piece of tech, it’s a tool, a friendly mate who will never get the credit it deserves, a faithful old dog… Fallbrook technologies, the American manufacturer will like that analogy… I see the new strap line now… or not… anyway..

How does it work i hear you cry… I’ll show you a picture… its easier,

cvt

basically it’s similar to the old Daf variomatic, with two cones and a belt, except the N360 uses two surfaces or traction rings and some ball bearings or spheres. As you move the shifter the spheres change their angle of rotation in relation to the input and output rings and the ‘gear’ or ratio is changed…. all this is going on in a bath of fluid that I cannot identify… but as you never have to change it, let’s not worry. And in action it seems to work very well, shifting under load is no problem and its ability to cope with torque will certainly be tested more by a tractor or wind turbine than the legs of your average cycle user.

So what do I think of the N360? I think it’s neat, I think it’s easy to use and it has a good spread of ‘gears’ or ratios. It’s a serious alternative to any conventional hub gear and will appeal more those that don’t really ‘get’ gears, being simpler to use than even a stepped hub gear. Its low/no maintenance features and ability to cope with high torque is great for bikes like the Big dummy, Workcycles FR8 and the cargo bikes of this world. It’s just simple, like an automatic car… get on and go… great for commuter bikes and perhaps even appealing to folk looking to get something extra from an electric bike.

The Nuvinci N360, is fresh, it’s new and it works a treat. My feeling is that if more bikes had them, more folk would cycle for sure, if you are looking for a no maintenance hub gear, you should give it a try. At about £360 and available in disc, roller brake (and, ok, with rim brakes too) it’s a serious modern contender for your attentions. Oh… and it weighs about 2.4 kilos, just a bit more than a good cycle lock.

Africa Bike Usefulness Enhancement Project Update

Monday, June 27th, 2011 by Mick Allan

africa happy camping

I think we can call it done. At the time of writing, after many months, a few tweaks and the addition of a Carry Freedom trailer the Africa Bike is capable of hauling two bales of straw, a small boy, a medium sized girl and four panniers.

All at the same time!

The Italian languishes in the garage with soft tyres. The useful bike has become my daily driver. It ain’t fast (and it ain’t pretty to anyone but me) but my efforts to make it comfy and bullet-proof reliable mean that it’s invariably the bike I pull from the heap in the morning. The aim was to prove something with it – to myself as well as everyone else – that it’s easy to use a bicycle to do transportation of the kind for which most people will turn to the car. To recap: Kona gave me an Africa Bike. I removed all the heavy OE components and then set about adapting it to make it more useful. Upgrades have included a Van Andell frame mounted front luggage rack, a Leco frame mounted front child seat, a pair of Blackburn racks and a Hebie steering spring which stops the front wheel flopping about. The use of  puncture resistant tyres in combination with Stan’s No-Tubes tubeless sealant has made the bike totally flat free. Aside from the lack of a kick-stand which I have yet to resolve (the one it came with fell off) my only reservations about the bike were centred around the lack of gears. Three just ain’t enough in the Vale of Headwinds.

And so the next phase was to be a new wheel – but what to choose? In addition to twos and threes there are  geared hubs available in four, five, six, seven, eight, nine, er… eleven, probably. From SRAM, Shimano and a resurgent Sturmey Archer. And then there’s The Daddy Of Them All, the legendary Rohloff 14. What to choose? Well it’s obvious. I went for the Fallbrook Industries NuVici CVT from Warland’s Cycles. The hub arrived in September and sat in the office awaiting the return of the World’s Greatest Wheelbuilder, Christian Schumacher. He went away home to Germany and that was the last we heard. Ho hum. Eventually I gave up waiting for him and had it built by Cycle Heaven. It’s ready to collect right now.

Meanwhile… I hear that this is up for sale:

'Skip-bike'

Oh lordy. This changes everything. Short of converting it to a long-tail I’ve reached the end of what is possible with the Africa Bike. And those three speeds weren’t so bad…

So the latest wheeze is this; Sign off the Africa Bike as finished. Sell The Italian. Buy the ‘Skip-Bike’. Yay!

I never dreamed I’d get so excited by utility…. but then I’ve also recently traded a 16v VW Corrado for a Volvo Estate with a tow bar. Here I am again selling a racer to buy a wagon. Must be an age thing.

But you don’t have to give it all up – Volvo’s got a Turbo….

‘Skip-Bike’s gonna have a Continuously Variable Transmission.

Oh yes.

Africa Bike Utility Upgrade Update Update…..

Friday, September 24th, 2010 by Mick Allan

The drivers of automotive carriages benefited a lot from the pedal cyclists; differentials, tarmaced roads… very rarely does technolgy pass in the other direction.

Check it out: A brand new, box fresh NuVinci CVP hub sitting there on the desk and destined for my dear old Kona Africa Bike. To say I am excited would be an understatement. This rather weighty chunk of metal is nothing short of revolutionary, and still a rarity in the UK. I remember very vividly seeing my first NuVinci in the flesh, built into an Ellsworth at the Eurobike show. And I remember very vividly how much I wanted it!

Ouch ...  another hernia!

I could barely bring myself to believe it really existed when images first started appearing in the press. Continuously variable transmissions, although not common, have appeared in more than ten million motorised vehicles over the years. The primary benefit of a stepless ‘gear box’ is that an engine can run at it’s optimum speed whatever the road speed of the vehicle.  New ideas often create as many new problems as they solve, early CVT equipped vehicles suffered from accelerated tyre wear and poor economy but there was at least one unexpected advantage. From Wikipedea:

‘Because the system does not have separate gears, but one (continuously shifting) gear and a separate ‘reverse mode’ (as opposed to a reverse gear), the gear works in reverse as well, giving it the interesting side effect that one can drive backwards as fast as forwards. As a result, in the former Dutch annual backward driving world championship, the DAFs had to be put in a separate competition because no other car could keep up. ‘

The first CVT to achieve any kind of commercial success was the Variomatic system used in the DAF 55-600 town car. Launched in 1958 the system of cones and metal belts has changed little over the years and modern versions are now widely available in cars ranging from Mercs to Minis. The thing is, we tiny ‘engined’ cyclists need a CVT much more than any car. Our operating range of torque and RPM is miniscule compared to a motor vehicle. It’s the reason that gearbox cars have five gears whilst bikes can have twenty seven gears or more. So the promise of CVT is an exciting prospect for the cycling world. The NuVinci system is designed to be scaled to suit individual applications – from trains and giant earth moving machinery at one end of the scale to bicycles at the other. A rare and welcome instance of automotive technology being adapted for pedal powered application.

This (original type) NuVinci bicycle hub was somewhat overbuilt, not earth mover heavy but … actually … it is earth-mover heavy. It weighs a ton but that’s no problem where this one is headed! The very latest model has lost a lot of weight, making it a much more attractive prospect for everyday cyclists. I can hardly wait to get this one laced up and bolted on, I’ll let you know how I get on.

Many thanks to NuVinci specialists Warland Cycles of Oxford for the supply of the hub.

Africa Bike Usefulness Upgrade Update

Wednesday, August 4th, 2010 by Mick Allan

Our good friend Ernstina runs an environmentally friendly apartment cleaning company here in York using an old Burley trailer attached to her bike. The nature of York’s medieval streets have led the City Council to ban motor vehicles for most of the day so Ernestina and her bike and trailer can reach places which other cleaning companies’ vans cannot. Her bike broke down recently and I offered to fix it and lend her the Africa Bike for the duration. Her feedback on my ‘really useful bike’? Not enough gears. Something that’s been niggling me for some time too. Her trailer is, regularly, so heavily loaded with cleaning products, vacuum cleaners and dirty laundry that the tyres rub on the bodywork. Three speeds just isn’t enough for a working tractor bike it seems, even in a relatively flat city.

I’m not in any hurry, it does the job for now, but the hunt is on for a solution and there are only two options: fit a Shlumpf to multiply my existing 3 to 6 or replace the rear wheel entirely.

Decisions decisions…. SRAM make a nine, but the big question is; do Nu-Vinci make a coaster?