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Archive for the ‘Ramblings’ Category

Gutted cont.

Wednesday, January 11th, 2012 by Mick Allan

Last week I took my wheel back to bike shop and left it with them to assess.

Ash, Cycle Heaven’s resident hub expert kindly checked it over. FOC. He backed off the cones, it span ok and I breathed a sigh of relief. When I got it back I put it back in the frame and hooked up the shifter cable to discover that the hub is still – literally – screwed up inside. It doesn’t pedal forward in second. So back it went to the shop. In the bike this time to give Ash a better idea of what the hell is going on.

africa bike arrives in ambulance

Meanwhile… My enquiries into the availability of spares have unearthed two  facts: A complete rear wheel laced to a SRAM 3 iMotion hub is cheaper to buy than just a hub. And just a hub is cheaper to buy than just the internals. The less you buy the dearer it becomes. How queer.

I await Ashley’s call with trepidation.

Meanwhile… David Hembrow contacts me with news that his Dutch Bike Bits on-line store now stocks good quality Shi**no dynamo-hub equipped front wheels. British readers will be astonished at their low cost. We hope that shipping from Dutchland doesn’t dent their great value.

Gutted.

Wednesday, January 4th, 2012 by Mick Allan

If my aim was to start the year off as I intend to go on then I’d better start again.

I found myself a little window of opportunity on Sunday the 1st to put my Africa Bike back together. It’s been sitting with its wheels out against the outside wall of the garage for several months now waiting. Waiting for me to order the new axle and brake shoe, then waiting for them to arrive from Holland, then waiting-waiting-waiting for me to get them to the bike shop, and for the bike shop to fit them and for me to pick it up and so on. I eventually found myself in the garage with a cup of tea in one hand and a couple of hours in the other.

When I first put this hub (a SRAM 3 speed coaster) into this bike I didn’t do it right. In my hurry to get it up and running I failed to align the rear drop-outs after spreading the rear triangle to accommodate the wider hub. It’s a Golden Rule of any hub, but particularly for internal geared hubs that the drop-outs be aligned correctly. Ride any distance on a bike with skew-wiff drop-outs and you’ll bend or break your rear axle. It’s an eventuality as predictable as the sunrise. With its cogs and gears the bending of an axle in a geared hub is a potentially catastrophic event.

My Step-dad told me to be very wary of buying a car from a car mechanic. They often don’t attend things when they should, or to the best of their abilities. I guess because they have the skills to re-bodge them if or when they fail. His sage advice certainly applies to this former bike mechanic. When working on other people’s bikes I am meticulous but my own bikes suffer the ignominy of being roughly assembled, chucked together. I can only assume that other tradesfolk behave in a similar way, that chefs, builders and seamstresses do their best work for clients but adopt a more lase-fair approach to their own work. Not bodged exactly, more freestyle.

Anyway. Like the slacker that I am I never did get around to aligning those drop-outs and as sure as night turns to day I bent the damn axle. I did it to myself. And so the long wait I had to endure to get my Number One bike back under my butt seemed like just punishment.

I was determined not to repeat my previous screw-up. Before I installed the wheel this time I made absolutely certain that the drop-outs were perfectly straight and parallel. It went back together beautifully, I bolted it up with a nice new set of track nuts and took it for a spin. Tra le la.

It works, what joy.

Africa Bike in happier times....

Africa Bike in happier times....

I pedalled backwards to slow up but instead I came to a juddering halt. I had made a fatal error, an error so elemental, so profoundly dumb that I am mortified with embarrassment as I type these words.

I had failed to bolt the torque arm to the frame. And, with the mass of my fat ass behind it the torque arm, with nowt to restrain it was sent spinning around the hub until it came to rest hard up against the seat stay. It no longer turns forward or back. I’m no expert on internally geared hubs but I think it’s fair to say that the insides are mush. Like a broom handle in the spokes or a spanner in the works, I fear this is an event which no amount of adjustment or fettling can restore. It’s new internals time.

Which puts me firmly back at square one.

Happy New Year everyone.

Big Blue Bakfiets: The Latest.

Monday, October 3rd, 2011 by Mick Allan
Barge

Barge

Here’s where we are with it now. The laid back seat post puts me right over the back wheel, generating bump forces which even the Brooks B67 can’t eliminate completely. The (Panasonic RiBiMo rear and vintage Peregrine front) tyres were replaced with a matching pair of Marathons in larger sizes to deliver a bit more cush. They deliver a bit more grip too, that Peregrine – nice though it is – had a habit of washing out on loose terrain when running empty. An old used rear mudguard found in the garage bolted straight on but the front 2.1 Marathon doesn’t leave enough clearance for a fender – even if I could find one to fit – so I’ve bought a downtube spray guard of the type used on mountain bikes. Even it is a tight fit and will require some butchery before it will clear. Front wheel spray isn’t a problem, I’d just like to keep crap off the box come the bad weather.

Other adds include a terrifically bright and well made rear light which – designed to bolt straight on to the rear rack – means I don’t have to worry about it being stolen when parked up somewhere or, more likely, ‘borrowed’ by the kids.

RSP rack mount 3LED lamp

The front dynamo powering a halogen lamp does it’s job well enough – though my long held objections to tyre driven dynamos haven’t diminished with the passage of thirty years. They slow you down, they make a noise and – this one at least – is a bit dim. But hey. It’s always there. An upgrade to a dynohub is a possibility, but only if I absolutely rule out the possibility of a front hub electric motor. I augment the dynamo lamp with my aging but still very excellent Cateye Opticube. Bright enough for this time of year. For now.

Lampery

Tony from Bike-Eye kindly provided me with a fresh rear view mirror after mine was purloined by Caz for her tandem. Indispensable.

'behind you!'

And this handlebar munching Shark shaped LED front light, one of a range of brilliant accessories from Crazy Stuff which I picked up at their stand at Eurobike. Watch out for a feature soon.

chomp

'on the turn'

Starship Troopers

Thursday, August 11th, 2011 by Mick Allan

I’m terrible for fiddling. I always have been when it comes to my bicycles – I never know when to stop! Every day seems to bring another upgrade to the bakfiets, Yesterday brought the installation of a new raincover courtesy of Rob at Really Useful Bikes of Brizzol. Pretty swish it is too! Little Rufus loves it, persuading me to take him up to the shop in it for some sweets last night. With the new canopy installed it seems to get even more attention. It isn’t surprising, the front of the bike now resembles some kind of interstellar shuttle. Well Rufus thinks so and who am I to argue. He likes to bring his lazer gun with which he shoots at cars, just to complete the illusion.

Intergalactic shuttle

Fitting it was a breeze. I know that instructions are available in easy to follow form on the bakfiets.nl website but true to my sex I embarked on the job without any reference to the instructions at all. And it went on without a hitch. Unfortunateley it doesn’t fit as well as it might. My new box has a revised seat height, it’s about 25mm lower, and this has dropped the back of the cover creating a lot of slack along the lower edge. Not a big deal to remedy but a salutory lesson in how a small change can have a knock-on effect.

Cargo cover

The cover which came with the bike is also seeing some use. It’s just a vinyl box ‘lid’ which covers the load area. And I noticed today that it has a pair of press studs installed about two thirds along its length. Interesting. Because, cleverly, what these poppers create is a kind of tonneau cover. The kids can sit with their knees under it, protected from the worst of the weather. Shame I only realised this after aquiring the full canopy! Ha.

Straw Man

Wednesday, August 3rd, 2011 by Mick Allan

Over the weekend I remade the box with reference to the manufacturers drawings.

bakfiets dimensionsAll that talk of remaking it in carbon-fibre honeycomb sheet and boxes shaped like cabin cruisers went by the wayside. I like that this is a simple box, and I like that it’s exactly the same shape as the one it came with. There’s something honest and unpretentious about it. But the best reason for making it to the same spec as the factory original is that it permits me to use the manufacturer’s excellent rain cover.

This new box is 40% lighter than the one it replaced – which was itself a replacement of the original. The material used is a mix of 9mm and 12mm beech faced ‘water-proof and boil-proof’ ply. Why anyone would would want ‘boil-proof‘ ply I can only guess. (Actually, I can’t guess. Answers on a postcard to the usual address.)

We are joined in the office today by Dom, a return to the Cyclorama office – he was part of the team which got Cyclorama.net rolling. Good to have him back. He caught up with me on the pedal out to work and snapped the following:

Hay!

When making the new box I did tweak a couple of details: I generated my own curve for the back of the box and also made it possible to stow the seat board by folding it up on a piano hinge. This feature opens up the full load area for cargo and also allows larger passengers to sit on the floor of the box, which makes it more comfortable and improves handling by lowering their centre of gravity.

Seat up

Just a couple more of coats of Top Oil and that’s it done.

There’s a growing collection of imgs on Cyclorama’s Facebook page.

Of Hubs and Gears and Things

Thursday, July 28th, 2011 by Mick Allan

So I’ve never really been a fan of hub gears. My earliest encounters were with Sturmey Archer 3 speeds. My mum’s Raleigh Twenty had one which would, when you least expected it, drop out of second into neutral until the pain in my groin eventually prompted me to learn how to adjust it. When I started into the trade the only bikes which featured them were those at the utilitarian end of the shop. They made sense on Bromptons, which were then very few and far between, and other folders, shoppers and roadsters. But I was into Mountain Bikes and Road Bikes and Human Powered Vehicles, and competition and lightness. So the inability to remove and replace a wheel in a few minutes was, and remained, my #1 objection to internal hub gears.

Sturmey guts

And this is still my main objection. I believe that working on bikes should be as easy and straightforward as possible. Removing the rear wheel from a derailleur bike is a matter of unhooking the brakes, opening up the quick release lever and banging it out. An experienced mechanic can do it in the time than it took to read that last sentence. The removal of a hub-gear equipped wheel on the other hand requires spanners. And a great deal more time. Add in the complexity of the stuff which often accompanies a hub-gear such as hub brakes, a fully enclosed chain case, chain-tugs, skirt guards and a job which might take five minutes on a derallieur bike can stretch to half a morning. Dutch cycle mechanics often replace a rear tube without touching the RH side of the wheel – by bending the frame away far enough to get the old tube out and the new one in. There’s even a tool for it. But it’s not a technique that many UK mechanics are familiar with.

So I’ve always avoided them. But I’ve had my coaster equipped one speed cruiser for a while – which has no quick releases. Then my Africa bike came along with a 1 spd coaster which I swapped out for a 3 spd to save my knees – so step by step I found myself the proud owner of a hub geared bike. It kinda snuck up on me.

rohloff gutsMy big objection – the time it takes to replace a tube – has been rendered irrelevant by modern technology. I now run puncture ‘proof’ tyres on all my bikes and augment their abilities with a dose of Stan’s No Tubes sealant. So I never get punctures. So I rarely need to remove a wheel. So there. Objection over-ruled.

Her Indoors has a tandem equipped with the awesome and legendary Rohloff 14 spd hub, which is faultless in operation. Pictured here > With all the engineering precision of a Swiss watch, it’s impossible – even for a died-in-the-wool de-railer head like me – not to be impressed.

And then I got to test riding a prototype Nijland Cargo/Kids Box trike with a new Sturmey Archer 5 spd. Get this: it’s a 5 spd in the usual way, controlled by a Grip Shift style rotating shifter. And it has a coaster brake. Oh, and it has reverse. Reverse! There are few applications for such a hub so hats off to SA for making it. What a difference a backwards gear makes when manoeuvring a big rig like the Nijland trike. Three-point turns become second nature. It makes life so much easier. No more jumping off to push it to and fro in a tight spot. Just pedal backwards and backwards it goes. Magic. I think it’ll become the #1 hub for makers of cargo trikes.

Sturmey Archer five speed with coater and reverse

So that was awesome.

Then we got our new family vee-hicle, the big blue bakfeits you’ve seen on these pages. Which came fitted with its original Shimano Nexus 4. I mentioned before how much use and abuse this machine has shrugged off, so credit must go to the humble Nexus which hasn’t skipped a beat in all that time. I ran it for a week or so until the NuVinci was ready and, frankly, it made me wonder why I was changing it. Four speeds doesn’t sound like enough for a bike weighing as much as my granny in her nighty. But it worked. It didn’t have a very low low, or a very high high but those four gears did the job.

NuVinci hub

And so, with the installation of the awesome lump of technology that is the Fallbrook Industries NuVinci CVT I’m kind of surprised to find myself on the other side of the fence as a fully fledged convert to hub gears. My objection – that it takes an age to swap a rear wheel – has been countered by the near total elimination of the need to replace a wheel by advances in tyre puncture resistance technology.

And what a hub it is. OMG as they say. As Rob did rote about in his recent review The NuVinci is a stepless, or continuously variable, transmission. There are no ‘gears’ but a range of ratios with no steps. Imagine the gears on your current bike as a flight of stairs – 3/7/21/30 – however many, and you change from one gear, or step, to the other in a jump. The NuVinci is a slope. Where your top and bottom gears are separated by a number of steps the NuVinci has no increments. It has infinity number of gears.

The manufacturers of regular bicycle transmissions work very hard to provide as many gears as they can and to make the shifting between those gears as smooth as possible, but there are always steps. Which means that an awful lot of the time you are in a gear which is less than optimal. Such a feeling is most noticable when pedaling a bike with three gears, when you’ve pedalled the bike up to speed and now find yourself riding just a bit too fast for second to be comfortable and not quite fast enough to want to shift into third. I’ve had this article in mind for a couple of weeks now and so i’ve been concentrating pretty hard on how the NV hub works in the real world, how it feels through the pedals. What I’ve discovered is that I change ‘gear’ almost constantly. A change of tack into the wind, a slight rise or drop in the road and I shift to compensate. On a second by second basis I can be in the optimal ratio for the conditions. Really amazing. I sometimes shift between one leg stroke and the next!

It’s not until you ride one of these hubs for a bit that you really get your head around the thing. I’m sure that this is the path down which we will find an effective automatic transmission. I also think it will work extremely well when combined with electric assist, and probably on Down Hill bikes too. In fact it’s so easy to use I think it would be perfect for ‘everyday’ bikes, for the kind of people who don’t want to think about gears at all.

I don’t think the industry has embraced this hub as well as it might. This is a system which is efficient, easy to use and bombproof. I suspect that they are deeply suspicious of it. Perhaps because it’s not made by SRAM or Sturmey or Shimano it’s out of the industries’ comfort zone. Who knows?

But my god, this is the future.

My only grumbles are that it weighs half a ton (though, to be fair, modern versions are lighter) and occasionally, after a second or two of free-wheeling it has a funny habit of dropping into ‘neutral’.

Oh well. Some things never change!

I am very grateful to Warlands Cycles of Oxford for the supply of the hub

and to Cycle heaven of York for building it into a wheel.